mill ball charge calculation

Ball top size bond formula calculation of the top size grinding media balls or cylpebsModification of the Ball Charge This calculator analyses the granulometry of the material inside the mill and proposes a modification of the ball charge in order to improve the mill efficiency

Based on his work this formula can be derived for ball diameter sizing and selection Dm 6 log dk d05 where Dm the diameter of the singlesized balls in mmd the diameter of the largest chunks of ore in the mill feed in mm

C This value represents the Volumetric Fractional Filling of the Voids in between the balls by the retained slurry in the mill charge As defined this value should never exceed 100 but in some cases – particularly in Grate Discharge Mills – it could be lower than 100 Note that this interstitial slurry does not include the overfilling slurry derived from the difference between the Charge and Ball Mill Filling

The number of lifters generally can be determined by the ruleofthumb Number of Lifters 3nD for double wave liners 66D for single wave liners where D is the mill diameter m Double wave liners are more suitable for ball sizes less than 60 mm Otherwise single wave is preferred

Calculate ball charge ball mill Henan Mining Machinery Grinding Media Charge Calculation In Finish Cement Ball Mill 201965 In Grinding selecting calculate the correct or optimum ball size that allows for the best and optimum ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do Often the ball used in

We can calculate the steel charge volume of a ball or rod mill and express it as the of the volume within the liners that is filled with grinding media While the mill is stopped the charge volume can be gotten by measuring the diameter inside the liners and the distance from the top of the charge to the top of the mill

Ball Mill Power Calculation Example 1 A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80 passing ¼ inch 6350 microns The required product size distribution is to be 80 passing 100 mesh 149 microns

34 NOVEMBER 2018 Mınıng engıneerıng Crushing and Grinding Examples ten of equilibrium ball charges for the torque mill top sizes Table 1 89 mm 35 in 64 mm 25 in 38 mm 15 in 5050 wt 7625 mm 5050 wt 5125 mm

The results obtained from this work show the ball filling percentage variation is between 12– 37 which is lower than mill ball filling percentage according to the designed conditions 15 In addition acquired load samplings result for mill ball filling was 13